Industrial Concrete Floor Repair
With all of the activity that takes place in warehouses, manufacturing plants, and other industrial buildings, it is easy to let the concrete floor to become damaged or worn out. There always seems to be something else that needs to be repaired or replaced, but if you let your commercial concrete floor problems grow, the time and money it will take to repair them will just get larger and larger.
Signs of Industrial Floor Repair Needs
There are some things that you can look for to decide if you need repairs done on the floor of your industrial facility.
Floor Cracks: Every concrete floor will develop cracks over the years and, in many cases, the cracks are harmless. There are some cracks that are structural in nature and those are the kinds that you need to pay attention to.
How can you tell if a crack in your concrete floor is cosmetic or structural? If the crack is wider than the thickness of a credit card or runs the length of the floor, there may be cause for concern. Also, if the crack is between two levels of the surface or the slab is tilted, you may have a concrete problem. There are some causes of these kinds of cracks. Either the slab has settled unevenly, or there is a void underneath the concrete. Regardless of the reason, it is important that you have a trusted professional repair contractor to inspect the concrete slab.
If the damage is caught early enough, a process like polyjacking or other slab lifting method could be used successfully. The concrete slab can be stabilized and the cracks filled, leaving you with a floor that is like new, preventing further damage from occurring.
Slab Deterioration: Because the slab is located inside a commercial facility, it is more likely to be subjected to heavy wear and tear. Forklifts and other machinery can wear off the top layer of the slab which is usually the hardest portion of the concrete. The softer part of the concrete will deteriorate quicker, causing more problems for the slab and for your employees to do their jobs.
It is important that the damage is stopped before it can become dangerous. The surface can be ground to a smooth surface and a penetrating sealer can be applied to harden the concrete. This new surface will allow your equipment to run along the surface safely.
Damaged Joints: If the joints in your slab were not filled with a flexible joint sealer, they will begin to chip and fail. The chips can begin to get big enough to jostle the forklift, the operator, and the load that they are carrying. This can cause injuries to the operator and other people around and also can damage products and equipment.
An experienced contractor should inspect the joints and determine the next course of action. This may involve rebuilding the joints and lifting the slabs to evenly match each other.
Industrial Floor Lifting
There are several methods of repairing a commercial concrete slab, but you will probably need something that won’t interfere too much with the daily operation of your facility. Some people think that you have to completely tear up the slab and start from scratch. Although this may be the best solution in some cases, many times you only need to lift the slab.
If you are looking for the most efficient, cost-effective, and environmentally sound method of slab repair, we strongly suggest using polyjacking. Polyurethane concrete lifting has been used extensively for over 30 years in all types of heavy-duty, real-world conditions and locations. The polyurethane foam can lift the slab to within a tenth of an inch of the desired height and will remain there. The structural integrity of the slab is maintained, through the use of smaller holes than a process like mudjacking would use.
The foam will seal the underside of the slab and fill in any voids located under the concrete. The foam is water-resistant, so it won’t wash away from erosion like the mud slurry in mudjacking.
You will be able to use the slab about 15 minutes after the foam is injected, unlike other methods that may take multiple days to set. By the time we have cleaned up and put the equipment away, you’ll be able to drive your equipment on the repaired slab.
Industrial Polyjacking in Kansas City and St. Louis
If you are looking for a reputable and reliable polyjacking contractor in Kansas or Missouri, contact the professionals at Polyjacking.com. We have experience leveling and undersealing concrete of all types: bridges, highways, runways, sidewalks, garage floors, warehouse floors, loading docks, and more.
Get in touch with us for a free quote and we’ll make sure that your industrial concrete floor is safe, stable, and secure.